VICKERS柱塞泵工作原理: VICKERS柱塞(sai)泵是液壓系統的(de)(de)一個重要裝置。它依靠柱塞(sai)在(zai)缸體中(zhong)往(wang)復運動,使密封工作(zuo)容腔的(de)(de)容積發生變化來實現吸油、壓油。柱塞(sai)在(zai)缸體中(zhong)要往(wang)復運動,因(yin)(yin)此,它的(de)(de)運動量很大,在(zai)工作(zuo)過(guo)程(cheng)中(zhong)需要承受(shou)巨大的(de)(de)摩擦(ca)力,因(yin)(yin)此,柱塞(sai)要求高(gao)(gao)的(de)(de)硬度、耐磨性(xing)和使用壽命以及高(gao)(gao)的(de)(de)精(jing)度等。通過(guo)研究,采(cai)用淬火熱處理可以滿足柱塞(sai)的(de)(de)技術要求。 VICKERS柱塞泵的機械分類:
①軸向柱塞泵 軸(zhou)(zhou)(zhou)向(xiang)柱(zhu)塞泵是活塞或柱(zhu)塞的往(wang)復(fu)(fu)運動(dong)方向(xiang)與缸體中心軸(zhou)(zhou)(zhou)平行(xing)的柱(zhu)塞泵。軸(zhou)(zhou)(zhou)向(xiang)柱(zhu)塞泵是利用與傳動(dong)軸(zhou)(zhou)(zhou)平行(xing)的柱(zhu)塞在柱(zhu)塞孔內往(wang)復(fu)(fu)運動(dong)所產生的容積變化(hua)來進(jin)行(xing)工作(zuo)的。由于柱(zhu)塞和(he)柱(zhu)塞孔都(dou)是圓形零件,加工時可以達到很(hen)高(gao)的精度配合,因此容積效(xiao)率高(gao),運轉平穩,流量(liang)均(jun)勻性好,噪聲低,工作(zuo)壓力高(gao)等優點,但對(dui)液(ye)壓油的污(wu)染較敏感,結構較復(fu)(fu)雜,造價較高(gao)。 ②直軸斜盤式柱塞泵 直軸斜盤式柱塞泵(beng)(beng)(beng)分(fen)為壓(ya)(ya)力供(gong)(gong)油(you)(you)(you)型的(de)(de)自吸(xi)油(you)(you)(you)型兩種。壓(ya)(ya)力供(gong)(gong)油(you)(you)(you)型液(ye)壓(ya)(ya)泵(beng)(beng)(beng)大都(dou)采(cai)用(yong)有氣(qi)壓(ya)(ya)的(de)(de)油(you)(you)(you)箱,也有液(ye)壓(ya)(ya)泵(beng)(beng)(beng)本身帶有補(bu)油(you)(you)(you)分(fen)泵(beng)(beng)(beng)向液(ye)壓(ya)(ya)泵(beng)(beng)(beng)進(jin)油(you)(you)(you)口提供(gong)(gong)壓(ya)(ya)力油(you)(you)(you)的(de)(de)。自吸(xi)油(you)(you)(you)型液(ye)壓(ya)(ya)泵(beng)(beng)(beng)的(de)(de)自吸(xi)油(you)(you)(you)能力很強,無需外力供(gong)(gong)油(you)(you)(you)。靠氣(qi)壓(ya)(ya)供(gong)(gong)油(you)(you)(you)的(de)(de)液(ye)壓(ya)(ya)油(you)(you)(you)箱,在(zai)每次啟動機(ji)器后,必須等液(ye)壓(ya)(ya)漬箱達到使(shi)用(yong)氣(qi)壓(ya)(ya)后,才能操作機(ji)械。如液(ye)壓(ya)(ya)油(you)(you)(you)箱的(de)(de)氣(qi)壓(ya)(ya)不足時(shi)就擔任機(ji)器,會(hui)對液(ye)壓(ya)(ya)泵(beng)(beng)(beng)內的(de)(de)與滑(hua)鞭造(zao)成(cheng)拉脫現象(xiang),出會(hui)造(zao)成(cheng)泵(beng)(beng)(beng)體內回(hui)程板與壓(ya)(ya)板的(de)(de)非正常磨損(sun)。 ③徑向柱塞泵 徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)可分為閥(fa)配(pei)流(liu)(liu)(liu)與軸(zhou)配(pei)流(liu)(liu)(liu)兩大類。閥(fa)配(pei)流(liu)(liu)(liu)徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)存在故障(zhang)率高(gao)(gao)、效率低等缺點。上70、80年代發(fa)展的(de)(de)(de)軸(zhou)配(pei)流(liu)(liu)(liu)徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)克服了(le)閥(fa)配(pei)流(liu)(liu)(liu)徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)的(de)(de)(de)不足。由(you)(you)于徑(jing)(jing)向泵(beng)(beng)(beng)結構上的(de)(de)(de)特(te)點,陜(shan)定了(le)軸(zhou)配(pei)流(liu)(liu)(liu)徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)比軸(zhou)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)耐沖(chong)擊、壽(shou)命長、控(kong)制精度高(gao)(gao)。變(bian)(bian)量(liang)行程短泵(beng)(beng)(beng)的(de)(de)(de)變(bian)(bian)量(liang)是在變(bian)(bian)量(liang)柱(zhu)(zhu)塞(sai)和限位柱(zhu)(zhu)塞(sai)作用下,改變(bian)(bian)定子的(de)(de)(de)偏(pian)心(xin)距實現的(de)(de)(de),而定于的(de)(de)(de)zui大偏(pian)心(xin)距為5—9mm(根據排量(liang)大小不同),變(bian)(bian)量(liang)行程很短。且變(bian)(bian)量(liang)機構設計為高(gao)(gao)壓操縱,由(you)(you)控(kong)制閥(fa)進行控(kong)制。故該(gai)泵(beng)(beng)(beng)的(de)(de)(de)響(xiang)應速度快。徑(jing)(jing)向結構設計克服了(le)如軸(zhou)向柱(zhu)(zhu)塞(sai)泵(beng)(beng)(beng)滑(hua)靴偏(pian)磨的(de)(de)(de)問題。使(shi)其(qi)抗沖(chong)擊能力大幅度提(ti)高(gao)(gao)。 ④液壓柱塞泵 液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)柱塞泵(beng)(beng)(beng)靠(kao)氣(qi)壓(ya)(ya)(ya)(ya)供(gong)(gong)油(you)(you)(you)(you)的(de)(de)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)油(you)(you)(you)(you)箱(xiang),在(zai)每次啟動機器(qi)后(hou),必須等(deng)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)漬箱(xiang)達到(dao)使用氣(qi)壓(ya)(ya)(ya)(ya)后(hou),才能操(cao)作(zuo)機械。直軸斜盤式柱塞泵(beng)(beng)(beng)分為壓(ya)(ya)(ya)(ya)力供(gong)(gong)油(you)(you)(you)(you)型(xing)(xing)的(de)(de)自吸油(you)(you)(you)(you)型(xing)(xing)兩(liang)種。壓(ya)(ya)(ya)(ya)力供(gong)(gong)油(you)(you)(you)(you)型(xing)(xing)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)大都采用有(you)氣(qi)壓(ya)(ya)(ya)(ya)的(de)(de)油(you)(you)(you)(you)箱(xiang),也有(you)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)本(ben)身帶有(you)補油(you)(you)(you)(you)分泵(beng)(beng)(beng)向液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)進油(you)(you)(you)(you)口(kou)提供(gong)(gong)壓(ya)(ya)(ya)(ya)力油(you)(you)(you)(you)的(de)(de)。自吸油(you)(you)(you)(you)型(xing)(xing)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)的(de)(de)自吸油(you)(you)(you)(you)能力很強(qiang),無需外力供(gong)(gong)油(you)(you)(you)(you)。對(dui)于自吸油(you)(you)(you)(you)型(xing)(xing)柱塞泵(beng)(beng)(beng),液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)油(you)(you)(you)(you)箱(xiang)內(nei)的(de)(de)油(you)(you)(you)(you)液(ye)(ye)(ye)(ye)不得低于油(you)(you)(you)(you)標下限,要保持足夠數量的(de)(de)液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)油(you)(you)(you)(you)。液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)油(you)(you)(you)(you)的(de)(de)清潔度越高,液(ye)(ye)(ye)(ye)壓(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)的(de)(de)使用壽(shou)命越長(chang)。 威格士柱塞泵工作流程: 威格士柱(zhu)塞泵(beng)柱(zhu)塞往(wang)復(fu)運(yun)動(dong)總行(xing)程(cheng)(cheng)L是不(bu)變(bian)(bian)的(de),由凸(tu)輪的(de)升程(cheng)(cheng)決定。柱(zhu)塞每循環的(de)供(gong)(gong)油(you)量(liang)大小取(qu)決于供(gong)(gong)油(you)行(xing)程(cheng)(cheng),供(gong)(gong)油(you)行(xing)程(cheng)(cheng)不(bu)受凸(tu)輪軸控制是可(ke)變(bian)(bian)的(de)。供(gong)(gong)油(you)開始時(shi)刻(ke)(ke)不(bu)隨(sui)供(gong)(gong)油(you)行(xing)程(cheng)(cheng)的(de)變(bian)(bian)化(hua)而(er)變(bian)(bian)化(hua)。轉動(dong)柱(zhu)塞可(ke)改變(bian)(bian)供(gong)(gong)油(you)終了時(shi)刻(ke)(ke),從而(er)改變(bian)(bian)供(gong)(gong)油(you)量(liang)。柱(zhu)塞泵(beng)工作時(shi),在噴油(you)泵(beng)凸(tu)輪軸上的(de)凸(tu)輪與(yu)柱(zhu)塞彈(dan)簧的(de)作用(yong)下(xia),迫使柱(zhu)塞作上、下(xia)往(wang)復(fu)運(yun)動(dong),從而(er)完成泵(beng)油(you)任務,泵(beng)油(you)過(guo)程(cheng)(cheng)可(ke)分為以下(xia)三個階段。 進油過程 當凸輪的凸起(qi)部分轉過去(qu)后(hou),在彈簧(huang)力(li)的作(zuo)用下(xia),柱(zhu)(zhu)塞(sai)向下(xia)運動(dong),柱(zhu)(zhu)塞(sai)上(shang)部空間(稱為(wei)泵(beng)(beng)油(you)室(shi)(shi))產生真(zhen)空度,當柱(zhu)(zhu)塞(sai)上(shang)端面把柱(zhu)(zhu)塞(sai)套(tao)上(shang)的進(jin)油(you)孔打開后(hou),充滿在油(you)泵(beng)(beng)上(shang)體油(you)道內的柴油(you)經油(you)孔進(jin)入(ru)泵(beng)(beng)油(you)室(shi)(shi),柱(zhu)(zhu)塞(sai)運動(dong)到下(xia)止點,進(jin)油(you)結束。 供油過程 當凸(tu)輪軸轉到凸(tu)輪的凸(tu)起(qi)部(bu)(bu)分(fen)頂(ding)起(qi)滾輪體時,柱(zhu)塞(sai)彈簧被壓(ya)縮,柱(zhu)塞(sai)向上運動,燃(ran)(ran)油(you)(you)(you)(you)(you)(you)(you)受壓(ya),一部(bu)(bu)分(fen)燃(ran)(ran)油(you)(you)(you)(you)(you)(you)(you)經油(you)(you)(you)(you)(you)(you)(you)孔(kong)流(liu)回噴油(you)(you)(you)(you)(you)(you)(you)泵上體油(you)(you)(you)(you)(you)(you)(you)腔。當柱(zhu)塞(sai)頂(ding)面遮(zhe)住套(tao)筒(tong)上進(jin)油(you)(you)(you)(you)(you)(you)(you)孔(kong)的上緣時,由于柱(zhu)塞(sai)和套(tao)筒(tong)的配合(he)間隙很小(0.0015-0.0025mm)使(shi)柱(zhu)塞(sai)頂(ding)部(bu)(bu)的泵油(you)(you)(you)(you)(you)(you)(you)室成為一個密封油(you)(you)(you)(you)(you)(you)(you)腔,柱(zhu)塞(sai)繼續上升(sheng),泵油(you)(you)(you)(you)(you)(you)(you)室內的油(you)(you)(you)(you)(you)(you)(you)壓(ya)迅速升(sheng)高,泵油(you)(you)(you)(you)(you)(you)(you)壓(ya)力>出(chu)油(you)(you)(you)(you)(you)(you)(you)閥彈簧力+高壓(ya)油(you)(you)(you)(you)(you)(you)(you)管(guan)(guan)剩余壓(ya)力時,推開出(chu)油(you)(you)(you)(you)(you)(you)(you)閥,高壓(ya)柴油(you)(you)(you)(you)(you)(you)(you)經出(chu)油(you)(you)(you)(you)(you)(you)(you)閥進(jin)入高壓(ya)油(you)(you)(you)(you)(you)(you)(you)管(guan)(guan),通過噴油(you)(you)(you)(you)(you)(you)(you)器(qi)噴入燃(ran)(ran)燒室。 回油過程 柱塞(sai)向(xiang)(xiang)上供(gong)油,當(dang)上行(xing)到柱塞(sai)上的(de)斜槽(停供(gong)邊)與(yu)套筒上的(de)回油孔(kong)相通時,泵油室低壓油路便與(yu)柱塞(sai)頭部(bu)的(de)中孔(kong)和徑向(xiang)(xiang)孔(kong)及斜槽溝通,油壓驟然(ran)下降(jiang),出油閥在彈簧力的(de)作用下迅速關閉,停止供(gong)油。此(ci)后(hou)柱塞(sai)還要上行(xing),當(dang)凸(tu)輪的(de)凸(tu)起部(bu)分轉過去后(hou),在彈簧的(de)作用下,柱塞(sai)又下行(xing)。此(ci)時便開始(shi)了下一個循環。 柱塞泵以(yi)一(yi)個(ge)柱塞為原理介紹,一(yi)個(ge)柱塞泵上有兩個(ge)單(dan)向(xiang)(xiang)閥,并且方(fang)向(xiang)(xiang)相反,柱塞向(xiang)(xiang)一(yi)個(ge)方(fang)向(xiang)(xiang)運(yun)(yun)動(dong)時(shi)(shi)缸(gang)(gang)內出現負壓(ya),這時(shi)(shi)一(yi)個(ge)單(dan)向(xiang)(xiang)閥打(da)開(kai)液(ye)(ye)體(ti)被吸(xi)入缸(gang)(gang)內,柱塞向(xiang)(xiang)另一(yi)個(ge)方(fang)向(xiang)(xiang)運(yun)(yun)動(dong)時(shi)(shi),將液(ye)(ye)體(ti)壓(ya)縮后另一(yi)個(ge)單(dan)向(xiang)(xiang)閥被打(da)開(kai),被吸(xi)入缸(gang)(gang)內的液(ye)(ye)體(ti)被排出。這種(zhong)工(gong)作(zuo)方(fang)式連續運(yun)(yun)動(dong)后就形成了連續供油(you) 。 VICKERS柱塞(sai)泵的特(te)點: 【1】VICKERS柱塞(sai)泵具有額(e)定(ding)壓力高、結構緊(jin)湊、效率高和流量調節(jie)方便(bian)等優(you)點。 【2】 VICKERS柱(zhu)塞(sai)泵是利用與(yu)傳動軸平行的(de)(de)柱(zhu)塞(sai)在(zai)柱(zhu)塞(sai)孔內(nei)往復運動所產生的(de)(de)容積變化來進行工作的(de)(de)。由于柱(zhu)塞(sai)和柱(zhu)塞(sai)孔都(dou)是圓(yuan)形零件(jian),加工時可以達到很高的(de)(de)精(jing)度配(pei)合,因此具有(you)容積效率高,運轉(zhuan)平穩,流(liu)量均勻性好,噪聲低,工作壓(ya)力高等優點,但對液壓(ya)油的(de)(de)污染(ran)較敏感,結構較復雜,造價較高。 【3】柱(zhu)塞泵(beng)(beng)依靠柱(zhu)塞在缸體(ti)中(zhong)往復運動,使密封工作容腔的(de)容積發生變化來實現吸油、壓(ya)油。大(da)金柱(zhu)塞泵(beng)(beng),柱(zhu)塞泵(beng)(beng),VICKERS柱(zhu)塞泵(beng)(beng)被廣泛應用于高(gao)壓(ya)、大(da)流量(liang)和(he)(he)流量(liang)需要調節的(de)場(chang)合,諸如液壓(ya)機、工程機械和(he)(he)船舶中(zhong)。 威格士柱塞泵的特電和優點:
【1】泵的壽命長 【2】泵的噪聲低 【3】進口和出口的壓力表 【4】接口和可調整的zui大 【5】排量擋塊-標準 【6】壓力脈動小得驚人,僅4% 【7】安裝和使用成本低 【8】維護簡單 【9】設備設計的靈活性強 【10】體積小,節省空間 【11】提(ti)升(sheng)無泄漏系統設計 美國威格士柱塞泵常見產品型號如下: ADU062R04AK10AA1001000B2A ADU049R05AA10A430CD0B ADU049R08AA10A360CD0B ADU041R02AE10C100100CD0B ADU041R05AE10A430CD0B ADU041R05AF10A430CD0B ADU041R05AF10A1AA100CD0B ADU041R08AF10A1AC100CD0B ADU049L08AB10AA1AC1000B0A ADU049L05AB10C1001000B0B ADU062R08AA10A100100000A ADU062L08AB10A1AB1000B0B ADU062R08AA10C100100CD0B ADU049L05AE10A100100CD0B ADU049R05AE10A100100CD0B ADU062L08AD30B1AC1000B0A ADU049L05AD30DCB0A ADU049R05AB10C1002000B0B ADU049R05AA10A280CD0A ADU062R05AA10A280CD0B ADU049L02AA10C100100CD0B ADU062L02AA10C100100CD0B ADU049L08AA10C200100CD0A ADU049L02AA10DB200100CD0A ADU062L31AA10DB200100CD0A ADU062L08AB10A1AC100CD0B ADU062L05AB10C1AC100000A ADU062L08AB10DB0A ADU062R08AB13A100100CD0B ADU062L08AA10C300100CD0A ADU062L02AB10AA100100CD0B ADU062R08AB13A400100CD0B ADU062R04AB10A4AA2000B1B ADU062R08AA10A2001AB0B0B ADU062R05AB10A5AA100CD0B ADU062L05AB13A100100CD0B ADU062R05AB13A100100CD0B ADU062L05AA11A100100CD0B ADU062R05AA11A100100CD0B ADU062R05AA10A350CD0B ADU062L05AB10A100300CC3A ADU062R01AA10C100100CD0B ADU062R02AB20C100100CD0B ADU062R01AB10C100100CD0B ADU062R05AB10C1AC100CD0B ADU062L32AL13AA600300CC3A ADU062R08AB10A100100000A ADU062L31AA10A200100CD0B ADU062R05AB10C1AB100000B ADU062L08AB10A280CD0B ADU041L05AF10D__23000B2001__CD0A ADU062R05AA10AA100100CD0B ADU062R05AA10C200100CD0A ADU049R08AA10A2001AB0B0B ADU041R08AE10A2001AB0B0B ADU062R02AB10A430CD0B ADU049R05AA10AA700100CD0B ADU049L05AF10AA1AB100CD0B ADU049R05AF10AA1AB100CD0B ADU049R05AA10A270000B ADU049R05AA10C100100CD0B ADU049R02AB10A430CD0B ADU062R33AB10A2AD500CD0B ADU041R08AB10C200100CD0B ADU080R08AB13AA200200CD0B ADU062R08AB10AA2AA200CD0B ADU080R32AB73A1AD300CDCB ADU080R08AB73A100300CDCB ADU062R08AB13A28000KB ADU080R05AB10CD10020000KB ADU049L08AF13A28000KB ADU049R32AB10AA1AC5000B0B 此版權信息屬于上(shang)海(hai)維(wei)特銳(rui),欲了解(jie)更多相關產品,請(qing)點(dian)擊(ji):VICKERS 柱塞(sai)泵(beng) |